| Where did all the training go?
From the very first time I attended a mobile air conditioning industry function
(some 25 years ago), all I have heard about is that the industry needs more
training and better education. At that time, I wasnt so sure of why,
although being fresh out of school I did understand the fact that an education
will never hurt you. I just didnt really understand why the industry
was so hyped on this. After all, there were always local A/C
courses available either through jobbers or parts suppliers, or through colleges
and other local institutions. What was the problem?
Now,
fast forward a decade or two. Having been involved in the mobile air conditioning
aftermarket for over 25 years, I hate to admit that I am still surprised
at the questions and comments that are brought up by supposedly professional
A/C technicians. I say supposedly professional because, as everyone knows
in the world of sports you are an amateur up until the time you get paid
for your game. Getting paid qualifies you as a professional. Therefore, when
a technician is gainfully employed and charging a fee to diagnose and repair
automotive A/C systems, he is qualified as professional, correct? Above that,
he or she probably has some level of training and qualifications in the trade
that establishes them as a professional (ie.: a licensed mechanic)
So
then consider some real simple issues that seem to come up on a regular basis.
Why is it when dealing with retrofit components, the low side port
adapters have always outsold the high side adapters? A quick little informal
investigation finds that in far too many cases, ONLY the low side adapter
is used because of charge requirements or, (in what we consider real special
shops), the low side adapters are installed only to charge the system; then
theyre removed before the car leaves! I never considered them reusable...
but then, who am I say.
What
about a simple question about the orifice tube. Consider a tech support telephone
call to help with advise on a poor cooling complaint. Well, in order to get
the entire picture, you have to work through the job and the complaint with
the technician. You try to understand what the A/C system was or was not
doing and what the technician has done so far. Ultimately, you have to ask
what the condition of the orifice tube is. Trying to provide the proper guidance,
its important to know if there is corrosion or debris on the orifice
tube; is it plugged up? When you ask the technician these questions regarding
the orifice tube and you get a huh? as a response... you know
youre in for a long telephone call.
How
about vacuum? There are some real good comments about vacuum and they really
do deserve a prize. Of course this topic only comes to surface occasionally.
Usually when there is a repeat problem or a second compressor failure, or
some other issue where the tech finds himself in a the proverbial hot water.
Go ahead and quiz some techs about the service procedures they did the first
time. I was never so surprised as when asking about the original job and
whether or not the system was flushed... I was told point blank that the
system was cleaned out real good! I vacuumed er out for over
an hour! It was a long conversation to explain that you may vacuum
a carpet to get it clean... but vacuum on an A/C system has nothing to do
with cleaning it. It only removes the air and moisture.
Now,
not trying to get too technical here, but try asking a group of A/C techs
a simple basic diagnosis question. The one I like the most is to have them
explain what happens to the gauge readings when the A/C system develops a
restriction at the expansion valve or orifice tube? Do the pressures go up
or do they go down? This causes a lot of debate and poking around the issue,
but rarely does the group come up with the proper answer. Usually only a
select few get the answer right the first time. Technically, the restriction
stops the flow or refrigerant. After a few minutes of operating the A/C system,
it causes both the high and low side pressures to drop below their expected
normal readings. In short, because the restriction caused the flow to stop,
the compressor no longer has any refrigerant to pump so it can not create
any high pressures. The restriction simply leads to lower pressure readings
all the way around. This particular topic causes a lot of debate. During
the debate, a lot of comparisons are conjured up like the comparison between
the A/C system pressures and pumping up a tire with air. From that point,
the discussion can go in any direction and it usually does. The truth of
the matter is that it proves the majority of A/C service techs really do
not understand the workings of the system.
So
if you cant deal with or understand the basics, how about tossing in
a few terms borrowed from rocket science 101? In all the troubleshooting,
diagnosis, help calls and guidance I have supplied over the years, never,
ever have I had to get involved with high end complicated terms
like thermodynamics (the physics that deals with relationships
and conversions between heat and other forms of energy). Yet fancy terms
like this get tossed into sales literature all day long, leading the A/C
service technician up a road that leads nowhere. If you want to talk about
terms, how about explaining superheat? I know its boring.
It can also be a long winded explanation. But the truth of the matter is
that until the A/C tech really understands superheat and how it effects the
operation of an A/C system, he really cant perform accurate diagnosis
(without just replacing a bunch of parts, good or bad) or answer any other
questions about the system performance.
While
were on the topic of superheat, do you realize that once understanding
how a superheat condition effects the operation and performance of an A/C
system, the average diagnosis job can be completed with a simple set of pressure
gauges and the ability to touch and feel the operating temperatures of the
system? Sounds too simple, right? I know it doesnt involve and fancy
electronic testers or gadgets with all the bells and whistles, but it works.
And what is really funny is that it works all the time!
The
sad truth is that even today, the stories go on and on. Its almost
becoming laughable. So what happened to all the training and education? Where
is it going? I defy any instructor to advertise a basic air conditioning
course and get techs enrolled. Its just not going to happen. Nobody
needs the basic training, right? After all, with all new vehicle applications
equipped with computers, electronic gadgets and switches, the average tech
figures that hes gotta dig right into that computer and fix those
problems. I am not disputing that there are problems in the electronic
controls, but the simple fact of the matter is that so many so called
professional A/C techs seem to have graduated past sandbox and
have gone straight to the professional ranks in one giant leap, forgetting
(or not ever learning) all the basics. The other fact of the matter is that
its truly scary.
These
comments are only some of the more memorable ones. The truth is that there
are literally hundreds. Have you ever explained the difference between three
ring barbed fittings and barrier hose fittings to a tech who is bent on mixing
the technologies. The rule is that three ring barbed fittings do not work
properly with the nylon inner core of the barrier hose. Therefore, the proper
solution is to use bead lock style fittings. Explain that to a tech who has
a three ring barb fitting in one hand and barrier hose in the other. The
answer is usually something like yeah, but they work. I do it all the
time!. I still cant tell you if that decision is driven by ignorance
or the difference in cost.
What
about UV dyes? If some is good.. a whole lot ought to get that leak to just
jump out! What about any product that is packaged with instructions? Have
you ever quizzed a tech about the instructions? In most cases, you dont
have to quiz them. All you have to do is wait for the phone to ring. Just
by the comments and questions you quickly understand that the instructions
never ever entered into the installation processes. After all, when a tech
admits that they tried it every which way, you know theyve
been fighting with it for a while and the phone call was the last resort.
Now,
if youre looking for a fresh change to all of this, consider reading
some of the internet A/C help and discussion boards. Its amazing that
the do-it-yourselfer takes the time to ask a question. You all know there
is no such thing as a stupid question, right? Well, what is really amazing
is that the DIYers dont ask stupid questions, they ask good
questions. Then, to top it all off, they take the time to understand the
system and make every attempt to follow the instruction provided and to complete
the job properly. The only upsetting comments they ever make are the tell
tale stories about some shop who wanted to charge some outrageous amount
to basically replace the entire system. So if the average DIYer takes
the time to get the education, why dont the professionals?
This
isnt about slamming the good guys. There are lots of them out there
and they really do a great job. Unfortunately, they seem to be far outnumbered
by those who think theyre doing a great job.. as they cross their fingers
hoping that one doesnt come back. This isnt about debating products
or debating whether or not UV dyes should or shouldnt be used. This
issue has nothing to do with products. It has everything to do with education,
specially since its been a so called main stay of the industry for
decades. This is just an open question asking where all the training and
education has gone? There is no doubt that countless courses have been delivered
by well educated and well meaning instructors who really know there stuff.
The industry has no shortage of information being published both in print
and on the internet. So where are things going wrong? Why do the same questions
keep coming up? Where did all the training go?
Copyright
2005 - autoACsystems.com - eZine - Keepin'Cool
Comments
and details supplied by
Keep-it-kool.com
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Are you ready for summer 2005?
It's that same time of year when you start thinking about the hot, humid
and sticky days of summer and start checking to be sure you're ready
for the season. After all, when the season hits, there isn't usually enough
time to think... never mind thinking about getting ready.
A
good practice would be to get organized now before the season really hits!
A good place to start is with a simple check list so that you're sure you
don't get caught off guard. So in order to help out,
Tom Greenleaf was kind
enough to share his years of professional experience with us. Here's the
items that Tom suggests! :
| * |
Gauges,
tools and equipment: |
|
Do
you have all the proper couplers you will need? Are your hoses in good shape?
Have you calibrated your gauges? What about your hand tools and
coupler tools? Make sure you have everything you will
need... and check out the COOL ZONE for great deals on what you may be
missing! |
| * |
Vacuum
pump and vacuum pump oil: |
|
Although
vacuum pumps really are part of your equipment, they deserve their own section.
All too often vacuum pumps go without oil changes or any maintenance. Get
your owner's manual out and be sure you have vacuum pump oil on hand! |
| * |
Now
check your gauges with your vacuum pump: |
|
Now
that you've got your gauges and vacuum pump ready to go.. try a little
test run. Connect your gauges to your pump and leak test your gauges. Be
sure they hold a vacuum and double check the calibration. That way, should
a problem arise during a job.. you will know it's not your equipment causing
the problem! |
| * |
Recovery
/ Recycling Station - Operation and filters: |
|
Just
like your vacuum pump.. this equipment requires regular service and maintenance.
Get the owner's manuals out now and be sure you have completed all the
maintenance requirements and filter changes now! |
| * |
Batteries...
batteries.. batteries: |
|
We
all love the convenience of battery operated equipment; Leak detectors and
UV lights are made so easy to use... when you have fully charged
batteries! Stock up and don't get caught without "power"! |
| * |
O-Ring
- Gaskets - And all those small parts: |
|
Check
your inventory now! There is absolutely nothing worse than getting stuck
for an
o-ring,
gasket, sealing washer or special shim or nut when the season starts.
e a |
We
hope this quick check list of tips helps you prepare for the summer season
and don't forget that if you run into problems or questions, you can always
post those at the A/C
Help and Discussion Board at the COOL ZONE! Register now and get instant
access to your own private message box! It's all available no charge from
autoACsystems.com!
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